News Related Keywords: No tags.

The basic norms of enterprise safety production standardization

Foreword

This standard was drafted in accordance with the rules given by GT/T1.1-2009 .

This standard is proposed by the State Administration of Work Safety.

This standard is under the jurisdiction of the National Safety Production Standardization Technical Committee ( SAC/TC288 ).

This standard was drafted by: China Safety Production Association, China Academy of Safety Production Science and Technology, China Building Materials Inspection and Certification Group Co., Ltd., Sinosteel Wuhan Safety and Environmental Protection Research Institute Co., Ltd.

The main drafters of this standard are: Fan Jingguang, Hou Xin, Jia Shiguo, Ye Jianxin, Zhang Xuezhong, Yan Xie, Liu Baojing, and Yang Songliu.

1 range

This standard stipulates the principles and general requirements for the establishment, maintenance and evaluation of the enterprise's production safety standardization management system, as well as the objectives and responsibilities, institutionalized management, education and training, on-site management, security risk management and control, hidden risk management, emergency management, accident management and continuous improved eight core technology system requirements.

This standard applies to industrial and mining enterprises to carry out safety production standardization work, the relevant industry to amend safety production standardization standards, assessment standards, as well as consulting, service, review, scientific research, management and planning of standardization work. Other companies, production and business units, etc. may refer to the implementation.

2 normative references

The following documents are indispensable for the application of this document. For dated references, only dated versions apply to this document. For undated references, the latest version (including all amendments) applies to this document.

GB2893 safe color

GB2894 safety mark and its usage guidelines

GB 5768 (All Sections) Road Traffic Signs and Markings

Classification of GB 6441 Employee Casualty Accidents

Basic identification color, identification symbol and safety identification of GB 7231 industrial pipeline

GB/T 11651 Personal Protective Equipment Selection Specification

GB 13495.1 Fire safety signs Part 1: Signs

GB/T 15499 Work Injury Loss Workday Standard

GB18218 identification of major dangerous sources of hazardous chemicals

Guidelines for the preparation of emergency plans for production safety accidents in production and business units of GB/T 29639

GB 30871 chemical production unit special operation safety specification

GB 50016 Fire Protection Specification for Building Design

GB 50140 Construction Fire Extinguisher Configuration Design Specification

GB 50187 General Plane Design Specification for Industrial Enterprises

AQ 3035 General Technical Specifications for Safety Monitoring of Major Hazardous Chemicals

AQ/T 9004 Guidelines for Building Corporate Safety Culture

GB/T 33000—2016

2

AQ/T 9007 Production Safety Accident Emergency Exercise Guide

AQ/T 9009 Production Safety Accident Emergency Exercise Evaluation Specification

GBZ 1 Industrial Design Hygiene Code

GBZ2.1 Occupational Exposure Limits of Harmful Factors in the Workplace Part I: Chemical Harmful Factors

GBZ2.2 Occupational Exposure Limits for Harmful Factors in the Workplace Part I: Physical Factors

GBZ 158 Workplace Occupational Hazard Warning Signs

GBZ 188 Occupational Health Monitoring Technical Specifications

Specification of occupational hazards for GBZ/T 203 high toxic substance work posts

3 Terms and Definitions

The following terms and definitions apply to this document.

3.1

Enterprise occupation safety and health management system

Through the implementation of the main responsibility for corporate safety production, the company participates in the full-staff participation, establishes and maintains a safe production management system, and comprehensively controls safety production and occupational health at all stages of production and operation activities, and realizes systematic safety and health management and standardization of job operation behaviors. , Equipment and facilities are intrinsically safe, and operational environment appliances are set and continuously improved.

3.2

Safety production performance

Measured results achieved in work safety, occupational health, etc., based on the goals of safe production and occupational health.

3.3

Enterprises are mainly responsible for key person (s) in charge of the enterprise

Chairman, general manager of a limited liability company, a company limited by shares, a director, manager, chief of mines of other production and business units, and an actual controller who has decision-making power over production and business activities.

3.4

Related party

Individuals or units, such as contractors, suppliers, etc., that are related to or affected by the safe production performance of the company within or outside the workplace.

3.5

Contractor contractor

A person or unit that provides services to companies in the workplace of the company as required by the parties.

3.6

Supplier supplier

External individuals or units that provide materials, equipment, or facilities and services to businesses.

3.7

Change management management of change

Planned control of permanent or temporary changes in institutions, personnel, management, processes, technology, equipment and facilities, operating environment, etc. to avoid or mitigate the impact on safe production.

3.8

Risk risk; hazard

The likelihood of a dangerous or harmful exposure, and the consequent combination of personal injury, health damage, or serious property damage.

3.9

Security Risk Assessment risk assessment; hazard assessment

Use qualitative or quantitative statistical analysis methods to analyze security risks, determine their severity, consider the adequacy and reliability of existing control measures, and determine the acceptable process.

3.10

Security Risk Management risk management; hazardmanagement

According to the results of security risk assessment, the priority of security risk control and security risk control measures are determined to achieve the goal of improving the safety production environment and reducing and eliminating production safety accidents.

3.11

Workplace workplace

All work sites where employees conduct professional activities and are controlled directly or indirectly by the company.

3.12

Working environment

The natural and human factors that affect the safety, health, and working ability of employees, and the safe operation of equipment (facilities), where the employees conduct production and business activities and related places.

4 General requirements

4.1 Principles

In order to carry out safety production standardization, enterprises should follow the guidelines of “ safety first, prevention first, and comprehensive governance ” and implement corporate responsibilities. Based on security risk management, hidden investigation and treatment, prevention of occupational hazards, and a responsibility system for production safety, the company established a standardized production safety management system, comprehensively improved the level of safety production management, continuously improved safety production, and continuously improved safety performance. And reduce the occurrence of accidents, protect personal safety and health, and ensure the orderly conduct of production and business activities.

4.2 Establish and maintain

Enterprises should adopt the “PDCA” dynamic cycle mode of “ planning, implementation, inspection, and improvement ” , and in accordance with the provisions of this standard, combine the characteristics of the enterprise, establish and maintain autonomously the standardized production management system, and pass self-inspection, self-correction and self-improvement. , To establish a long-term safety production mechanism and continuously improve safety performance.

4.3 Self-assessment and review

The operation of the enterprise safety production standardization management system shall be evaluated by means of self-assessment by the enterprise and evaluation by the assessment unit.

5 core requirements

5.1 Target responsibilities

5.1.1 Goals

Enterprises should formulate documented overall and annual safety production and occupational health goals according to their own safety production practices, and incorporate them into the overall production and operation goals of the enterprise. Defining the objectives of the formulation, decomposition, implementation, inspection, assessment and other aspects of the requirements, and in accordance with the functions of the grass-roots units and departments involved in production and business activities, the goals will be broken down into indicators to ensure implementation.

Enterprises should regularly evaluate and assess the implementation of safety production and occupational health goals and targets, and make timely adjustments in light of actual conditions.

5.1.2 Institutions and responsibilities

5.1.2 .1 Institutional Settings

The company shall implement the leading organization for safe production organizations, establish a safety production committee, and set up safety production and occupational health management institutions in accordance with relevant regulations, or be equipped with corresponding full-time or part-time safety production and occupational health management personnel, and be equipped with registered safety engineers in accordance with relevant regulations. Establish and improve the management network from management agencies to grass-roots teams.

5.1.2 .2 the main person responsible for the leadership and responsibility

The main person in charge of the enterprise is fully responsible for safety production and occupational health work and fulfills corresponding responsibilities and obligations.

The person in charge shall be responsible for safety production and occupational health work within their respective areas of responsibility.

Managers at all levels shall perform their duties of safe production and occupational health in accordance with the relevant requirements of the responsibility system for safety production and occupational health.

5.1.3 Full participation

Enterprises should establish and improve the responsibility system for production safety and occupational health, clarify the responsibility for safety production and occupational health at all levels of departments and employees, and conduct regular assessments and supervision and evaluation of the suitability and performance of duties.

Enterprises should create necessary conditions for all employees to participate in safety production and occupational health work, establish an incentive and restraint mechanism, encourage employees to actively provide advice and suggestions, and create a good atmosphere for all employees to pay attention to safety production and occupational health from the bottom up. , Continuously improve and enhance safety production and occupational health management.

5.1.4 Safety Production Investment

The enterprise shall establish a safeguard system for safe production inputs, extract and use safe production costs in accordance with relevant regulations, and establish and use the ledger.

Enterprises should pay relevant insurance premiums for employees in accordance with relevant regulations. Businesses should insure production safety liability insurance.

5.1.5 Safety Culture Construction

Enterprises should carry out safety culture construction, establish their own concepts and code of conduct for safe production and occupational hazards prevention, and educate and guide all personnel to implement them.

Enterprises conducting safety culture construction activities shall comply with the regulations of AQ/T 9004 .

5.1.6 Safety production information construction

Enterprises shall use their own information to strengthen the management of production safety through the use of information technology, carry out management of safety production electronic ledgers, monitoring of major hazards, prevention of occupational hazards, emergency management, control of safety risks, self-inspection of hidden dangers, and prediction of safety production. Early warning and other information systems.

5.2 Institutional Management

5.2.1 Identification of Regulatory Standards

Enterprises should establish safety production and occupational health laws and regulations, standards and norms of the management system, specify the competent authorities, determine the access channels, methods, timely identification and access to applicable and effective laws and regulations, standards and norms, the establishment of safety production and occupational health laws and regulations , list of standard specifications and text database.

Enterprises should translate the applicable requirements of safety production and occupational health laws and regulations, standards and regulations into their own rules and regulations and operating procedures, and communicate them to relevant employees in a timely manner to ensure that relevant requirements are put in place.

5.2.2 Rules and Regulations

Enterprises should establish and improve safety production and occupational health rules and regulations, and solicit opinions and suggestions from trade unions and practitioners, and regulate work safety and occupational health management.

Enterprises should ensure that their employees receive the system text in a timely manner.

Corporate safety production and occupational health regulations and rules include but are not limited to the following:

a goal management;

A safety production and occupational health responsibility system;

A safety production commitment;

a safe production investment;

A safety production information;

One-four new ( new technologies, new materials, new processes, new equipment and facilities ) management;

a document, record and file management;

A security risk management, hidden danger queues?

An occupational hazard prevention;

An education and training;

A group of safety activities;

A special operations personnel management;

1. " Three simultaneous " management of safety facilities and occupational disease prevention facilities for a construction project ;

An equipment facility management;

A construction and inspection maintenance safety management;

a dangerous goods management;

A dangerous operation safety management;

A safety warning sign management;

A safety forecast warning;

A safe production?g punishment management;

A related party security management;

a change management;

A body protection product management;

An emergency management;

An accident management;

a safety production report;

A performance assessment management.

5.2.3 Operating Procedures

Enterprises shall, in accordance with the relevant regulations, combine the characteristics of the company's production processes, job tasks, and job security risks and occupational disease prevention requirements, formulate a comprehensive set of applicable operating safety production and occupational health operation procedures, and issue them to related employees, and strictly enforce them.

Enterprises should ensure that employees participate in the preparation and revision of job safety production and occupational health operation procedures.

Enterprises should organize and revise corresponding safety production and occupational health operation rules before new technologies, new materials, new processes, new equipment and facilities are put into use, and ensure their suitability and effectiveness.

5.2.4 Document management

5.2.4 .1 Records Management

Enterprises should establish a document and record management system to define the duties, procedures, and requirements for the production, review, release, use, revision, invalidation, and document and record management of safety production and occupational health rules and regulations and operating procedures.

Enterprises should establish and improve the records of major safety production and occupational health processes and results, and establish and maintain electronic records with US records to support the search for information and to provide support for the development of the company. Charm 〖?????/span>

5.2.4 .2 Evaluation

Enterprises should assess the applicability, effectiveness and implementation of safety production and occupational health laws and regulations, standards and regulations, rules and regulations, and operating procedures at least once a year.

5.2.4 .3 Revision

The company should evaluate the results based on the safety inspections, feeding (19), cloud (2), Lang (6), deer, 笆毙薅┌, 笆毙薅┌, 耙, 耙, 耙, and 2.獭?/span>

5.3 Education and Training

5.3.1 Education and Training Management

Enterprises should establish a sound safety education and training system and conduct training in accordance with relevant regulations. The training outline, content, and time should meet the requirements of the relevant standards.

Corporate safety education and training should include safe production and occupational health.

Enterprises should clarify the department responsible for safety education and training, regularly identify safety education and training needs, formulate and implement safety education and training programs, and ensure necessary safety education and training resources.

The company shall record the safety education and training of all employees as it stands, establish safety education and training files, and individual employees' safety education and training files, and evaluate and improve the training results.

5.3.2 Personnel education and training

5.3.2 .1 Principal Owners and Security Managers

The principal responsible person and production safety management personnel of the enterprise shall have the safety production and occupational health knowledge and ability that are compatible with the production and business activities undertaken by the enterprise.

Enterprise managers at all levels to deal with education and training to ensure that they have the knowledge and ability to think properly line job safety and occupational health responsibilities.

Persons whose laws and regulations require assessment of their safety production and occupational health knowledge and capabilities shall pass the examination according to relevant regulations.

5.3.2 .2 Practitioners

The enterprise shall provide employees with safe production and occupational health education and training, ensure that employees have the safety production and occupational health knowledge that meets the job requirements, and are familiar with relevant safety production and occupational health laws and regulations, rules and regulations, and operating procedures, and master the safety of the position. Operational skills and occupational hazard protection skills, safety risk identification and management and control methods, and understanding of emergency response measures at the scene of accidents, and regular re-training assessments based on actual needs.

Employees who have not qualified for safety education and training should not take jobs.

Coal mines, non-coal mines, hazardous chemicals, fireworks, metal smelting and other enterprises shall provide mandatory safety training for temporary workers, contract workers, laborers, rotation workers, and contract workers who are newly employed to ensure that they have safe operation and self-rescue. Only after mutual rescue and the necessary knowledge and skills for emergency response can you arrange for assignments.

Before entering the factory, new employees (mines) of the enterprise shall pass the safety training of the factory (mine), workshop (work section, district, team) and the team. The time and content of the pre-service safety education and training shall comply with relevant regulations of the state and the industry. .

Before new technologies, new technologies, new materials, and new equipment and facilities are put into use, enterprises should provide specialized safety production and occupational health education and training to relevant employees to ensure that they have corresponding safety operations, accident prevention, and emergency handling capabilities.

When an employee adjusts his or her position within the company or is re-employed more than one year after leaving the company, safety education and training at the workshop (division, district, team) and team level shall be conducted again.

After the personnel engaged in special operations, special equipment operator shall be in accordance with the relevant provisions of the special security operations training, assessment qualified to obtain the corresponding qualifications before they start to work, and regular review.

The company’s full-time emergency rescue personnel shall be required to apply for the first-time emergency rescue workers after they have passed the special emergency rescue training.

Other employees should receive retraining each year. The time and content of retraining should meet the relevant regulations of the state and local governments.

5.3.2 .3 Other personnel education and training

Enterprises should deal with the safety of contractors, service providers, and secondary vocational schools and college interns who enter companies engaged in service and work activities , and carry out in-plant (mine) safety education and training, and keep records.

Before entering the job site, the foreign staff shall carry out safety education and training for the unit where the job site is located and keep records. The main contents include: the relevant personnel safety regulations, potential hazards that may come into contact with, the safety requirements of the work performed, the operational safety risk analysis and safety control measures, occupational disease hazard protection measures, and emergency knowledge.

The company shall enter the enterprise inspection for the sake of forgiveness 2. Feeding 邸 (13) 暗 饫 饫 饫 饫 嗽 嗽 嗽 嗽 邪 邪 邪 邪 邪 邪 邪 饕 谌 谌 谌 谌 ǎ ǎ ǎ ǎ 踩 15 15 15 15 15 15 15 15 15 赡 赡 哟サ 15 15 15 15 15 15耙 ∥ Ψ阑ご胧 Ψ阑ご胧 Ψ阑ご胧 ( ( ( ( ( ( ( ( ( ( ( (15)

5.4 Site Management

5.4.1 Equipment Facilities Management

5.4.1 .1 Equipment Facilities Construction

The general layout of the enterprise shall comply with the provisions of GB50187 . The fire protection of the building design and the configuration of the building fire extinguisher shall comply with the requirements of GB50016 and GB50140 respectively . The safety facilities and occupational disease prevention facilities on the construction day shall be designed, constructed, and cast simultaneously with the main project of the construction project. People produce and use.

Enterprises shall, in accordance with relevant regulations, carry out safety production and occupational hazard assessments for construction projects and strictly perform the design and verification of safety facilities and occupational disease prevention facilities for construction projects. (6) ┕ぁ(6) 诵 1 15.9.ぱ槭盏 ぱ槭盏?芾沓绦颉

5.4.1 .2 Equipment Facility Acceptance

The enterprise shall implement the system of procurement and arrival acceptance of all facilities, purchase and use equipment and facilities that meet the requirements of design and quality. After the installation of equipment and facilities, the company shall conduct acceptance and record the relevant processes and results.

5.4.1 .3 Equipment Facilities Operation

Enterprises should implement standardized management of equipment and facilities and establish equipment and facilities management accounts.

The company should have special personnel responsible for managing various safety facilities, as well as testing and monitoring equipment, and regularly inspect and maintain records.

Enterprises shall establish special safety for operation, inspection, and maintenance of high-temperature, high-pressure and high-risk equipment such as the production, use and storage of flammable, explosive, toxic and hazardous substances, and special equipment for offshore oil extraction and mine underground special equipment. Management system to ensure that it is always in a safe and reliable operation.

Safety facilities and occupational disease prevention facilities should not be dismantled, used or disposed without being used; for temporary dismantling due to inspection and maintenance, temporary safety measures should be taken and the inspections should be resumed immediately after completion of maintenance.

5.4.1 .4 inspection and maintenance of equipment and facilities

Enterprises shall establish equipment and facility inspection and maintenance management systems, formulate comprehensive inspection and maintenance plans, strengthen daily inspection maintenance and regular inspection and maintenance management, and implement the “ five-setting ” principle, that is, scheduled inspection and maintenance programs, scheduled inspection and maintenance personnel, set safety measures, and inspections. Maintenance quality, inspection and maintenance progress, and make records.

The inspection and maintenance plan shall include operational safety risk analysis, control measures, emergency disposal measures and safety acceptance standards. During the inspection and repair process, safety control measures shall be implemented to separate the energy and hazardous substances, and to supervise the inspection. The inspection shall be carried out. Minato? / span> 5.4.2 .1 execution.

5.4.1 .5 detection test

Special equipment shall, in accordance with relevant regulations, entrust professional testing and inspection agencies with regular qualifications to conduct regular inspections and inspections. Haixiang oil extraction special installations and underground mine special equipments involving personal safety and high risk shall obtain the mining product safety signs or relevant safety use certificates.

5.4.1 .6 equipment and facilities, scrapped

Enterprises should establish equipment facilities retirement management system. The scrapping of facilities shall be subject to examination and approval procedures. Before the dismantling of equipment and facilities for disused facilities, a plan shall be formulated, and an obvious sign of equipment and facilities for end-of-life equipment shall be set up at the site. Scrap, demolition operations involving licensing, should be implemented in accordance with 5.4.2 .1, and the relevant operating personnel safety training and technical tests before starting work. The scrapping and dismantling shall be implemented according to the contents of the plan and the license.

5.4.2 Operational Safety

5.4.2 .1 Operating Environment and Operating Conditions

Enterprises should analyze and control the safety risks in the production process and processes, materials, equipment, facilities, equipment, passages, and operating environment in advance.

The production site should be subject to set management to keep the operating environment clean and tidy.

The production site shall be equipped with appropriate safety and occupational disease protection articles ( tools )