Intelligent laser technology triggers a new revolution in garment batch processing

According to relevant statistics, one out of every seven pieces of clothing in the world is made in China. One out of every four pieces of export clothing is produced in China. China has undoubtedly become a "world factory." However, behind the astonishing production volume and export volume, there is an unspeakable embarrassment. The structural contradictions of Chinese textile products have become increasingly prominent. The three major problems have made it impossible for China's textile industry to get rid of the situation of “big but not strong”: First, textiles. The raw materials are single; the second is the backward processing technology and technical equipment; the third is the clothing quality requirements that are not suitable for large quantities, multiple varieties and fast delivery.

In Guangdong and Jiangsu and Zhejiang, many companies have considerable export volume or output every year, but it should not be overlooked that most enterprises stay at the level of brand foundry, and their own brands can never go abroad. In addition, the traditional labor comparative advantage and the industrial chain advantage that China has formed are also faltering with the rise of manufacturing in some countries such as Vietnam and India.

The wolf is no longer an empty preaching, but a reality that must be faced. In order to win the initiative in the increasingly fierce global competition, enterprises must improve their product competitiveness and find ways to increase product added value and profit margin.

Brand is a long-term process, so the profit-added form of brand value-added is not a short-term reality for many companies. Only by improving production efficiency and improving equipment can we maximize the profitability of the company and win for development. Space and time.

A company in South China did just that. A few years ago, they were still small companies with average strength. Now they have grown into a diversified enterprise group focusing on garment processing and toy production. They have not taken the low-level old road of relying solely on increasing labor to expand their businesses. Make a fuss about the upgrade of the device. Of course, they are also the first companies to use laser equipment for clothing and toy processing. In a few years, when Others are getting more and more difficult, the company is developing at an alarming rate.

In July of this year, the company found their long-time partner Jinyun Laser, requesting a batch of high-intelligent multi-head lasers that can save fabrics and operate easily.

The customer's requirements are not unreasonable. For example, the four-head laser machine is almost four times more efficient than a single-head laser cutting machine. The power of the laser machine is only a few tens of watts compared to the single-head machine, and there is no need to increase the operation of the laser equipment. Workers must know that in East China, South China and other places, the value of laser equipment operators is not low. More importantly, the company produces high-end toys, and the prices of the materials are high. Therefore, the fabric savings can not be ignored for the cost control of enterprises. And the toy manufacturers' daily quota requirements for cutting and different pieces have also raised new issues for equipment manufacturers.

After the on-site demonstration of the technical staff of both parties and the Shenzhen International R&D Center of Jinyun, the day and night of the day, on the 16th, Jinyun's first multi-head intelligent laser machine was successfully delivered. When introducing this equipment, Jinyun R&D chief engineer said: Users only need to use our software to import file layout, click processing, and the rest is easy to receive. I witnessed it and was impressed by many innovations.

First of all, it greatly reduces the operator's requirements. If you don't understand the computer, it will not affect the processing effect. Just press the "Start" button to perform the full intelligent processing.

Second, it is highly intelligent in typesetting. After the user enters the graphics and imports the typesetting software, the full version automatically arranges the graphics, saving material and worrying, completely eliminating the need for the user to learn and calculate, and the cloth utilization rate can reach more than 95%.

Third, intelligent processing is highly efficient. At present, the laser head spacing of multi-head laser machines on the market is equidistant and cannot be adjusted at will. However, the distance between the laser heads of this device can be large or small, which effectively improves the precision and flexibility of the fabric processing.

Fourth, automatic feeding is intelligent. The machine is equipped with an automatic feeding device to realize the whole process of automation. The computer will display the number of processing units at any time. When the user specifies the quantity, it will automatically stop working.

Fifth, in addition to this, the device also handled the problem of the fabric “Mao Shun” in the toy manufacturer. In the past work, the positive and anti-hairs must be manually distinguished by the naked eye during the limited cloth cutting process. However, this laser machine can intelligently identify the positive and negative pieces, so that different power processing is used to ensure that the positive film automatically falls off, and the reverse piece is hung on the cloth and the remaining points are connected, which is beneficial to manual identification and classification.

It can be seen that intelligent laser technology has positive and far-reaching significance for batch processing of clothing and toys. According to the person in charge of sales of gold transportation, this equipment has affected the attention of many buyers in Jiangsu, Zhejiang and Guangdong. Bring heavy weight to the market.