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2. Medium-sized plate feeder is suitable for: in principle, the equipment does not withstand the warehouse pressure; feeding size <400mm
3 light plate feeder for: equipment does not withstand the warehouse pressure; feeding size ≤ 150mm
Tian Peng Brand Characteristics of Plate Feeder
1. Stress characteristics Heavy plate feeders should be considered when considering force analysis:
(1) The load Q1 of the material being conveyed.
(2) The load Q2 of the material in the rest angle in the bin.
(3) The cutting force between the material and the material in the bin during the material transport.
(4) Impact on the equipment when the material falls into the silo.
(5) Operating resistance due to device load self weight.
(6) The comprehensive frictional resistance of the conveyed materials and moving parts during the operation of the equipment.
(7) Full-load start-up should be considered when the motor is frequency-converted.
Medium-sized, lightweight plate feeders need to be considered during stress analysis:
In principle, only loads 1, 4, 5, 6, and 7 of heavy plate feeder load are considered.
1. Design and structural features The "Tengpeng" heavy-duty plate feeder has its original technology from the German O&K company. The company has repeatedly improved the molding. Its characteristics are as follows:
(1) The chain plate adopts a 16Mn 20-22mm pressed circular arc structure. The arc chain plates cooperate with each other, and in addition to wear resistance, the equipment can also prevent materials from leaking when transporting materials. Circular arc plate can be divided into single arc and double arc structure, its performance is similar, but: the use of single circular arc plate equipment, large weight, but the processing cost is low; the use of double circular arc chain plate, equipment, light weight The equipment width is smaller, but the processing cost is higher.
(2) Using forging engineering machinery chain (tank chain), the material is good (chain: 35CrMo; pin material: 50Mn pin: 20CrMoTi strength, long life, and do not need lubrication during operation.
(3) The chain plate adopts multiple sets of supporting rollers to support multiple link plates, so that each plate becomes a statically indeterminate beam, with good stress and small deformation, and the built-in bearing on the support wheel makes the resistance of equipment operation small.
(4) The drive device and the main shaft, the sprocket and the sprocket shaft all adopt the keyless connection (ring type pin tight connection) to facilitate the assembly and maintenance of the whole machine, and also to ensure high synchronization accuracy of the double chain, ensuring extremely low failure rate during equipment operation. The components are balanced and the damage rate is low.
(5) The reducer adopts a combination of two planets plus right-angle reducer combined hardened surface reducer, single-point floating support and no foundation, which ensures the transmission precision of the reducer and reduces the cost of hitting the foundation.
(6) The tension spring adopts composite rubber spring, which ensures stable tension and is not easy to damage, reducing the failure rate of the equipment.
(7) The vibration of the whole machine is very small. It is not necessary to provide anchor bolts. It is only necessary to embed some steel plates on the foundation and adjust the position of the equipment so that the base can be placed on the pre-embedded steel plate.
(8) Variable speed motor speed control, according to user needs at any time speed, can guarantee different production needs. Reliable operation and convenient operation.
The above features prove that the design of the "Tianpeng Brand" heavy plate feeder has reached the international level. Various kinds of plate feeders provided by our company in recent years have been well received in the use of users. The pre-sales and after-sales services are timely and enthusiastic. In recent years, there has been almost no three-package service due to quality problems, which proves that "Tianpeng" 》Heavy plate feeders are not only advanced in design, but also well-made. She can be the product you choose and trust. She can bring you investment and production benefits.
"Tianpeng Brand" medium and light plate feeder changed the traditional structure of several decades, canceled the double-transmission-shaft open gear transmission, and used a single drive shaft, cycloid reducer or planetary reducer drive, variable-frequency motor , Frequency control, etc., so that a fundamental change has taken place. At the same time, the components such as the chain plate and transmission chain have been strengthened, so that they are subjected to good forces, long life, and light weight, thus becoming newer generation products, which have been well received by users in recent years.
Tianpeng company has passed the technological advancement, has faithful service to the user, has won the market and the benefit, we are waiting for you to serve at any time!
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1. Heavy-duty plate feeder is suitable for: equipment can withstand a large warehouse pressure, feeding size ≥ 400mm